Vibration Detection for Condition Monitoring

Eliminate Unplanned Downtime and Extend Asset Lifespan

Condition-based monitoring (CbM) is defined as a predictive maintenance strategy that continuously monitors the condition of assets using various types of sensors and real-time data extracted from these sensors. Manufacturers utilize the collected data to reduce maintenance costs and asset downtime, ultimately improving throughput and asset utilization. CbM can be used to establish trends, predict failures, calculate asset lifespans, and enhance the safety of manufacturing facilities.

With its deep expertise in detection, signal processing, communication, power management, and system design, combined with leading AI detection and interpretation platforms, ADI (Analog Devices, Inc.) enables its customers to deploy new condition monitoring solutions faster, extracting more value and higher-quality data and insights. ADI's comprehensive system-level solutions provide the technology and insights to create new, high-value predictive maintenance service products for deployed equipment.

Advantages of Condition Monitoring

As manufacturers seek to improve throughput and asset utilization by reducing maintenance costs and asset downtime, real-time continuous condition monitoring and predictive maintenance solutions become increasingly important. Given that the cost of unplanned downtime can account for nearly one-fourth of total manufacturing costs, adopting predictive maintenance solutions has the potential to significantly save costs and boost productivity.

Extend Equipment Lifespan

Real-time monitoring of assets ensures that equipment operates within the manufacturer's specifications, thus extending its lifespan.

Reduce Maintenance Costs

Real-time monitoring of asset health helps schedule maintenance based on the current condition of assets rather than on fixed time intervals, reducing maintenance costs.

Increase Throughput

Condition monitoring improves manufacturing throughput by reducing maintenance downtime and unplanned asset downtime.

Minimize Asset Downtime

Real-time monitoring of asset health helps eliminate unplanned asset downtime.

Accelerating Time-to-Market with CbM Development Platforms

Developing accurate and reliable condition monitoring solutions for industrial assets requires a combination of technical and design considerations, capturing critical signals and transforming them into actionable insights. Our comprehensive technology and platform product offerings include:

Sensor and Signal Chain Design
ADI's high-performance, precision sensing solutions include MEMS inertial, temperature, and magnetic sensors, along with supported signal chains, to provide accurate and reliable data.

Embedded Software Design
Our open-source embedded software carefully samples and processes signals to ensure optimal sensor data for critical decision-making.

Algorithms and Insights
Real-time anomaly and event detection algorithms enhance condition monitoring solutions, allowing deeper insights into overall machine health for actionable insights.

Mechanical System Design
Optimized mechanical mounting of condition monitoring solutions ensures early defect characterization can be extracted from sensor solutions.

Voyager 3 Wireless Vibration Monitoring Platform

Wireless Platform

MEMS-based wireless vibration monitoring kit for accelerated asset monitoring and solution development.

Condition-Based Monitoring (CbM) Development Platform

EVAL-CN0549

Provides high-quality IEPE-compatible sensor data to accelerate condition monitoring algorithm development. Quickly transmit high-quality MEMS vibration sensor data directly into common data analysis tools such as TensorFlow® and MATLAB®.

Integrated Vibration Sensors

ADcmXL3021

Industrial-grade, wideband, low-noise three-axis vibration sensor with built-in signal conditioning for vibration data analysis.

End-to-End System-Level Solutions for Condition Monitoring and Predictive Maintenance

ADI's deep domain knowledge in detection, signal processing, communication, power management, and system design, combined with leading AI detection and interpretation platforms, enables our customers to deploy new condition monitoring solutions faster, extracting more value and higher-quality data and insights. ADI's complete system-level solutions provide the technology and insights to create new, high-value predictive maintenance service products for deployed equipment.

Detection Modules

ADI MEMS accelerometers for vibration and shock detection in CbM applications, leading the industry in low power, low noise, wide bandwidth, and temperature specifications. ADI temperature sensors provide high accuracy and precision through analog and digital outputs.

MEMS Accelerometers

Temperature Sensors

Data Acquisition

High-fidelity data acquisition converts vibration, shock, temperature, acoustic, pressure, voltage, and current signals into digital signals, translating into asset health insights. ADI offers the industry's most comprehensive range of analog-to-digital converters (ADCs) to meet various performance, power, cost, and size requirements.

Precision ADCs
Precision Signal Chain μModule® Solutions

Power Management

ADI's power management products offer small form factor, high-efficiency solutions, enabling compact intelligent sensors to operate in harsh industrial applications. ADI's extensive power management products and design tools help our customers accelerate time-to-market while delivering outstanding performance and reliability.

Power Management
Power Monitoring, Control, and Protection

Edge Processing

ADI's ultra-low-power MCUs enable local decision-making on the node for events occurring in the field, allowing only the most critical data to be sent to the cloud, thus extending battery life for wireless CbM solutions deployed in hard-to-reach locations.

Ultra-Low-Power Microcontrollers

Wired/Wireless Connectivity

ADI's wired and wireless connectivity products are designed for reliability, resilience, and scalability crucial in harsh industrial environments, making them ideal for CbM applications. Utilize our trusted solutions to accelerate CbM deployments, ensuring that critical asset health data is reliably transmitted to PLCs and Manufacturing Execution Systems (MES) for rational maintenance scheduling and the elimination of unplanned downtime.

SmartMesh®
Isolated and Non-Isolated RS-232/RS-422/RS-485
Industrial Ethernet

Edge AI and Cloud Insights

ADI OtoSense™ is an AI-driven platform that can detect and interpret any sound, vibration, pressure, current, or temperature to enable continuous condition monitoring and on-demand diagnostics. ADI OtoSense can self-detect anomalies, learn continuously through interaction with domain experts, and create digital fingerprints to aid in identifying machine failures early, thereby avoiding costly downtime, damage, or major failures.

OtoSense

Key Product Highlights

ADXL1002

Low Noise, High-Frequency ±50g MEMS Accelerometer

AD7768-1

Precision 24-bit ADC with Power Scaling for DC to 204 kHz Dynamic Signal Analysis

LTP5901

SmartMesh IP Wireless 802.15.4e PCBA Module with On-Chip Antenna